Introduction of EcoKiln
Technology in Uganda

 

Uganda, a country in East-Central Africa, is bordered to the east by Kenya, to the north by South Sudan, to the west by the Democratic Republic of Congo, to the south-west by Rwanda and to the south by Tanzania. The country has experienced an expansion in urbanisation brought on by sustained population growth and a period of relative political stability. This has led to increase in demand for affordable housing and development of real estate and infrastructure. As a result, the past twenty years has seen a boom in the building and construction industry in Uganda, currently growing at a rate of 3.5% annually. Post liberalisation of the economy in early 1990’s, many foreign and local investors have selectively entered key sector industries leading to modernisation of the economy.

However, brick manufacturing in Uganda has failed to catch up with the increasing technological advancements and remains to be an unorganised sector. It is still implementing obsolete manufacturing processes and technologies that are both energy and resource extensive and lead to excessive environmental degradation. Sun-dried bricks are widely used throughout Uganda for low-cost housing, especially in the rural areas. On the other hand, to support urban areas, clamp kilns have been widely implemented, utilising firewood as a primary fuel for firing green bricks. Due to lack of national level standards and procedures, the resulting bricks are of irregular shape and size and inferior make, rendering them ineffective for structural use. Lastly, there is huge wastage of bricks during transportation due to their poor quality in terms of strength.

According to estimates, the brick industry in Uganda, by itself, uses around 6 million tonnes of wood on an annual basis. This enormous consumption of wood on the national level remains unregulated and has significant adverse impacts resulting in increasing deforestation thereby affecting biodiversity. In addition, such resource exploitation leads to high levels of air pollution, soil erosion, forest degradation, desertification of the landscape and results in reduced resource availability for other purposes.

It is evident that continuation of the current scenario would be unsustainable, creating an urgent need to improve brick production practices in Uganda.

In order to bring about this transformative change in the country’s brick sector, implementation of a strategic stepwise approach becomes necessary. As the first step, initiation of the proof-of-concept phase is proposed, involving construction and operation of a 2-shaft kiln in Kampala in association with StanBrick (Uganda-based brick manufacturer). The choice of EcoKiln is based on the fact that it is the world’s most energy efficient and environment friendly burnt brick production system and therefore is most suitable to replace the traditional brick firing system in Uganda i.e. the clamp kilns.

Introduction of this improved technology will demonstrate improved quality of bricks, enhanced resource efficiency, reduced costs compared to equivalent quality and result in significant energy and environmental benefits. To achieve this, it is desirable to address the entire brick production system and not adopt a piece-meal approach to alternative methods i.e. just the firing technology or the EcoKiln. The entire brick production system needs an upgrade. In addition, the use of alternative fuels and their efficiency needs to be studied to ascertain viable options that can potentially replace firewood.

EcoKiln Technology can be the centre piece of a technology shift process and drive improvements in related processes. With improvement in green brick quality and introduction of internal fuel, properly fired bricks in an EcoKiln would drastically change the brick industry in Uganda for the better. However, changing an existing system in the country as a whole, can only be achieved over a certain time span through consistently learning from experiences in other countries with similar conditions.

Dr. Ankur Sarswat
asarswat@devalt.org

 

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